Sake and Baijiu Negative Pressure Filling Line for Glass Bottles with Washing, Capping and Labeling
Integrated glass-bottle line for sake and baijiu, combining rotary bottle washing, 12-head negative-pressure filling, aluminum-cap sealing, air drying and round-bottle labeling. Final configuration follows the bottle, cap, product and factory layout.
Request a Quote
Enter the quantity you need and add to your quote list for pricing inquiries.
Description
Sake, Baijiu and Rice Wine Glass Bottle Filling Solution
This turnkey filling line is designed for glass bottle products such as sake, baijiu, rice wine, shochu, soju, fruit wine, grape wine and other low-viscosity alcoholic drinks that need a clean bottle, stable filling level and reliable cap sealing before labeling.
The customer requirement started from a simple question: how to build a practical line for clear liquor in glass bottles while keeping the liquid level consistent and the bottle body clean before labeling. After checking the bottle size range, cap type, expected output and workshop layout, the final solution was built around five core machines: rotary bottle washing, negative pressure filling, aluminum cap sealing, bottle air drying and self-adhesive round bottle labeling.
Request A Quote if you need a sake, baijiu, wine, vinegar or soy sauce bottle filling line for a liquor factory or food processing plant.
Machine Video
Watch the filling line video to see how the washing, filling, capping, drying and labeling process can be connected for glass bottle liquor production.
Complete Line Configuration
- Automatic rotary bottle washing machine: flips and rinses glass or PET bottles before filling.
- 12-head negative pressure filling machine: keeps the liquid level consistent and reduces dripping and foaming.
- Single-head aluminum cap sealing machine: seals screw aluminum caps for glass bottles.
- Bottle air dryer: removes moisture from the bottle surface before labeling.
- Round bottle labeling machine: applies self-adhesive labels after the bottle body is dry.
Why Negative Pressure Filling Is Used for Sake and Baijiu
For sake, baijiu, rice wine, wine, soy sauce and vinegar, the buyer often cares about consistent fill height more than only measuring the volume. Negative pressure filling is suitable for these products because it can keep the visible liquid level close between bottles. It also uses vacuum back-suction to reduce dripping and foam, helping avoid overflow around the bottle mouth, thread and label area.
The low vacuum setting does not affect the wine flavor. The quick-change structure allows operators to adjust for different glass bottle sizes without complicated tools, which is useful for factories producing several bottle formats under one brand.
Applications
- Sake and rice wine filling lines for Asian food and beverage factories.
- Baijiu, shochu, soju and clear liquor glass bottle production.
- Wine, fruit wine and health wine bottle filling where liquid level appearance matters.
- Soy sauce, vinegar and low-viscosity foaming liquid filling for food factories.
- Glass bottle products requiring washing, filling, capping, drying and labeling in one connected line.
Key Features
- Rotary bottle washing with automatic gripping, bottle turning, rinsing, draining and bottle return.
- 304 stainless steel contact and mechanical parts for corrosion resistance in beverage and sauce factories.
- Continuous tracking bottle rinsing for stable cleaning effect before filling.
- Negative pressure filling with vacuum back-suction to reduce dripping, foam and bottle neck contamination.
- Tool-free quick adjustment for different bottle shapes, with liquid level error controlled within about 2 mm.
- Automatic aluminum cap sealing, bottle drying and round bottle labeling for a complete finished bottle process.
Request A Quote with your bottle sample, cap type, label size, required output and factory layout.
Machine Photos and Layout Plan
Technical Specifications
Automatic Rotary Bottle Washing Machine
| Model | FZXP-12 |
|---|---|
| Machine Type | Automatic rotary bottle washing machine |
| Applicable Bottles | PET bottles and glass bottles |
| Capacity | 2000 bottles/hour |
| Bottle Diameter | 40-100 mm |
| Bottle Height | 160-350 mm |
| Material | 304 stainless steel plate |
| Power | 0.75 kW |
| Weight | 450 kg |
| Dimensions | 1500 x 1500 x 2000 mm |
12-Head Negative Pressure Filling Machine
| Model | FZD-12 |
|---|---|
| Machine Type | 12-head negative pressure filling machine |
| Filling Heads | 12 |
| Capacity | 2400 bottles/hour |
| Bottle Neck | 40-90 mm |
| Bottle Height | 120-320 mm |
| Filling Volume | 100-1500 ml |
| Liquid Level Accuracy | Within 2 mm after adjustment |
| Power | 0.75 kW motor |
| Weight | 950 kg |
| Dimensions | 1200 x 1000 x 1900 mm |
Single-Head Aluminum Cap Sealing Machine
| Model | FK-1 |
|---|---|
| Machine Type | Single-head aluminum cap sealing machine |
| Capacity | 500-1800 bottles/hour |
| Main Power | 1.1 kW |
| Applicable Bottle Neck | 50-100 mm |
| Bottle Height | 100-320 mm |
| Weight | 500 kg |
| Dimensions | 1000 x 1000 x 1800 mm |
Bottle Air Dryer
| Model | FD-1 |
|---|---|
| Machine Type | Bottle air dryer |
| Power Options | 5.5 kW / 7.5 kW |
| Drying Speed | 2000 BPH / 4500 BPH |
| Air Flow | 120-1200 m3/h / 144-1444 m3/h |
| Voltage | 380V |
| Suitable Bottle Height | 100-350 mm |
| Dimensions | 195 x 75 x 160 cm |
Automatic Round Bottle Labeling Machine
| Machine Type | Automatic self-adhesive single-label round bottle labeling machine |
|---|---|
| Labeling Speed | 0-35 pcs/min, depending on bottle and label size |
| Labeling Accuracy | +/-1.0 mm, excluding material and label tolerance |
| Label Roll Inner Diameter | 76 mm |
| Label Size | L 20-200 mm, H 10-80 mm |
| Product Size | W 20-200 mm, H 40-300 mm |
| Max Label Roll Outer Diameter | 350 mm |
| Power | AC220V 50/60Hz 1200W |
| Dimensions | 2000 x 800 x 1450 mm |
Project Communication and Final Layout
In this project, the production flow was planned from the bottle cleaning step first. For glass bottle liquor products, rinsing before filling is important because dust or particles inside the bottle can affect the final product quality. The rotary washing machine uses elastic grippers to clamp the bottle, turn it over, rinse it, drain it and return it to the conveyor.
The filling section was selected as a 12-head negative pressure filling machine because the product needs a neat and consistent visual liquid level. After filling, the bottles move to the aluminum cap sealing machine. The air dryer is placed before labeling because wet bottle surfaces can reduce label adhesion. The final round bottle labeling machine completes the retail-ready bottle appearance.
The layout plan in this page can be adjusted according to the customer’s workshop length, bottle route, operator position and future expansion space.
FAQ
Can this line fill both sake and baijiu?
Yes. It is suitable for sake, baijiu, rice wine, shochu, soju, wine and similar low-viscosity alcoholic drinks in glass bottles.
Why choose negative pressure filling instead of piston filling?
Negative pressure filling is often preferred when the customer wants a consistent visible liquid level in glass bottles. It is also helpful for low-viscosity and slightly foaming liquids.
Can the same line be used for soy sauce or vinegar?
Yes. The same filling principle can be configured for soy sauce, vinegar and other food liquids that require clean filling and stable bottle handling.
Can bottle washing, capping and labeling machines be changed?
Yes. The line can be adjusted according to bottle size, cap type, label type, target output and workshop layout.
Can you provide a factory layout before production?
Yes. We can prepare a layout plan based on your bottle route, available workshop space and required machine arrangement.
Related Solutions
View more Turnkey Projects and bottle filling solutions for food, beverage, alcohol, sauce and edible oil factories.
Request A Quote
Send your bottle drawing, bottle sample, cap sample, label size, target speed and workshop dimensions. Longteng Machinery can recommend the correct washing, filling, capping, drying and labeling configuration for your liquor or beverage factory.
