Wine Negative Pressure Filling Line for Glass Bottles with Corking and Capsule Shrinking
Integrated glass-bottle wine line combining rotary washing, 12-head negative-pressure filling, corking, capsule heat shrinking, air drying and round-bottle labeling. Final equipment and layout depend on the bottle, cork, capsule, product and required output.
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Description
Wine Glass Bottle Filling Line with Cork Stopper and Capsule Shrinking
This turnkey wine filling line is designed for glass bottle products that use a cork stopper and a PVC or PET capsule on the bottle neck. It is suitable for red wine, grape wine, fruit wine, rice wine, sake-style products, yellow rice wine, baijiu-style glass bottle liquor, health wine and other low-viscosity liquids where bottle appearance and liquid level consistency are important.
The project direction is different from an aluminum cap liquor line. For wine bottles, the customer usually needs bottle rinsing, level filling, cork insertion, capsule shrinking, bottle drying and labeling. After confirming the bottle height, bottle mouth size, cork type, capsule material, required output and workshop route, this configuration was selected as a practical complete line for wine factories and small to medium beverage plants.
Request A Quote if you need a wine, red wine, fruit wine, sake or rice wine filling line with corking and bottle neck capsule shrinking.
Machine Video
This video shows a wine filling line solution using a corking process for glass bottles.
Complete Line Configuration
- Automatic rotary bottle washing machine: rinses glass bottles before filling and reduces contamination risk.
- 12-head negative pressure filling machine: provides consistent visual liquid level for wine and low-foaming liquids.
- Automatic corking machine: inserts natural cork or synthetic cork after filling.
- Rotary capsule heat shrinking machine: shrinks PVC or PET capsules over the bottle neck for tamper-evident and premium retail appearance.
- Bottle air dryer: removes surface water before labeling.
- Round bottle labeling machine: applies self-adhesive labels to finished wine bottles.
Why This Line Fits Wine and Fruit Wine Factories
Wine bottles require a different finishing process from ordinary screw-cap beverage bottles. The filling level needs to look consistent on the shelf, the cork must be inserted cleanly without cork dust, and the neck capsule must shrink evenly without wrinkles. This line uses negative pressure filling to control the bottle liquid level, then connects to a corking machine and a capsule shrinking machine to create a complete retail-ready wine bottle.
The rotary bottle washing machine uses elastic grippers to clamp, flip, rinse, drain and return bottles automatically. The negative pressure filler uses vacuum back-suction to reduce dripping and foam. The corking machine uses independent compression heads and hardened cork compression blocks to improve service life and reduce cork debris. The capsule shrinking machine uses controlled hot air to tighten the capsule around the bottle mouth for a clean anti-tamper finish.
Applications
- Red wine and grape wine glass bottle filling lines.
- Fruit wine, rice wine, yellow wine and sake-style beverage filling.
- Health wine and low-alcohol glass bottle products.
- Baijiu-style liquor or regional alcohol products using cork stopper packaging.
- Soy sauce, vinegar and similar low-viscosity liquids when consistent liquid level is required.
Key Features
- Automatic bottle washing before filling for glass bottle hygiene.
- Negative pressure filling keeps liquid level neat and reduces dripping and foaming.
- Corking machine supports wine bottle cork insertion after filling.
- PVC/PET capsule shrinking provides tamper-evident protection and premium neck appearance.
- Bottle air drying improves labeling stability and label adhesion.
- Round bottle self-adhesive labeling completes the final retail package.
Request A Quote with your bottle sample, cork size, capsule size, label size, target speed and factory layout.
Machine Photos
Technical Specifications
Automatic Rotary Bottle Washing Machine
| Model | FZXP-12 |
|---|---|
| Machine Type | Automatic rotary bottle washing machine |
| Applicable Bottles | PET bottles and glass bottles |
| Capacity | 2000 bottles/hour |
| Bottle Diameter | 40-100 mm |
| Bottle Height | 160-350 mm |
| Material | 304 stainless steel plate |
| Power | 0.75 kW |
| Weight | 450 kg |
| Dimensions | 1500 x 1500 x 2000 mm |
12-Head Negative Pressure Filling Machine
| Model | FZD-12 |
|---|---|
| Machine Type | 12-head negative pressure filling machine |
| Filling Heads | 12 |
| Capacity | 2400 bottles/hour |
| Bottle Neck | 40-90 mm |
| Bottle Height | 120-320 mm |
| Filling Volume | 100-1500 ml |
| Vacuum Level | Low vacuum around 0.01 MPa |
| Liquid Level Accuracy | Within 2 mm after adjustment |
| Power | 0.75 kW motor |
| Weight | 950 kg |
| Dimensions | 1200 x 1000 x 1900 mm |
Automatic Corking Machine
| Models | DS-1 / DS-4 / DS-6 |
|---|---|
| Machine Type | Automatic corking machine for glass wine bottles |
| Corking Heads | 1 / 4 / 6 |
| Capacity | 2500 / 4500 / 6000 bottles/hour |
| Power | 1.5 / 3 / 3 kW |
| Bottle Diameter | 40-100 mm |
| Bottle Height | 160-350 mm |
| Material | 304 stainless steel plate |
Wine Capsule Heat Shrinking Machine
| Model | RS-1 |
|---|---|
| Machine Type | Rotary single-head capsule heat shrinking machine |
| Common Names | Wine capsule machine, wine bottle shrink sealer, PVC capsule shrinking machine |
| Capacity | 500-1200 bottles/hour |
| Bottle Height | 250-400 mm |
| Bottle Diameter | 60-100 mm |
| Bottle Mouth Diameter | 18-35 mm |
| Motor Power | 1.1 kW |
| Suitable Capsule | PVC or PET heat shrink capsule for wine bottle necks |
Bottle Air Dryer
| Model | FD-1 |
|---|---|
| Machine Type | Bottle air dryer |
| Power Options | 5.5 kW / 7.5 kW |
| Drying Speed | 2000 BPH / 4500 BPH |
| Air Flow | 120-1200 m3/h / 144-1444 m3/h |
| Voltage | 380V |
| Suitable Bottle Height | 100-350 mm |
| Dimensions | 195 x 75 x 160 cm |
Automatic Round Bottle Labeling Machine
| Machine Type | Automatic self-adhesive single-label round bottle labeling machine |
|---|---|
| Labeling Speed | 0-35 pcs/min, depending on bottle and label size |
| Labeling Accuracy | +/-1.0 mm, excluding material and label tolerance |
| Label Roll Inner Diameter | 76 mm |
| Label Size | L 20-200 mm, H 10-80 mm |
| Product Size | W 20-200 mm, H 40-300 mm |
| Max Label Roll Outer Diameter | 350 mm |
| Power | AC220V 50/60Hz 1200W |
| Dimensions | 2000 x 800 x 1450 mm |
Project Communication and Final Solution
For this wine filling project, the first decision was the bottle closure method. Since the product uses cork stoppers instead of aluminum screw caps, the line needed a corking machine after filling. The customer also wanted a better shelf appearance, so a bottle neck capsule heat shrinking machine was included before the final labeling stage.
The line was planned as a connected workflow: clean bottle infeed, rotary washing, negative pressure filling, cork insertion, capsule shrinking, air drying and label application. This structure helps the customer reduce manual handling between machines and makes the finished bottle more consistent.
The machine arrangement can be adjusted for different workshop sizes. If the customer needs a higher output, the corking heads and filling heads can be upgraded. If the customer has several bottle formats, the guide rails, bottle star wheels and label settings can be prepared according to real samples.
FAQ
Can this line use natural cork and synthetic cork?
Yes. The corking section can be configured according to the cork type, bottle mouth size and required output.
Is negative pressure filling suitable for red wine?
Yes. Negative pressure filling is suitable for wine and similar low-viscosity liquids where a consistent visible liquid level is important.
Can the line add a PVC capsule heat shrinking machine?
Yes. A rotary single-head capsule shrinking machine can shrink PVC or PET capsules on the bottle neck after corking.
Can this line be used for fruit wine or rice wine?
Yes. It can be configured for fruit wine, rice wine, yellow wine, sake-style products, health wine and other glass bottle liquids.
Can the factory layout be customized?
Yes. The line direction, conveyor length, machine position and operator space can be adjusted according to the workshop layout.
Related Solutions
View more Turnkey Projects and Liquor Factory Filling Line solutions.
Request A Quote
Send your bottle drawing, cork sample, capsule size, label size, target capacity and workshop dimensions. Longteng Machinery can recommend the correct washing, filling, corking, capsule shrinking, drying and labeling configuration for your wine factory.
